18 layersPCB​,SMTPCB Assembly FR-4+TG180, thickness 3.50mm,Green Solder Mask Copper 1OZ AOI X-Ray Function Test CE

Product Description

1. Product area: industrial products
2. Product structure: 18 layersPCB, FR-4+TG180, component purchase,
   SMT+PID high frequency mixing, laser hole 0.10mm, copper hole filling,
3. inner and outer copper thickness 35um, hole copper 20um, impedance ±10%, thickness 3.50mm, Immersion Gold 2u", size 850*420mm

4. Printed circuit board (pcb) and PCBA products
   Communication terminal, communication station, electronic communication, optical fiber, optical module, communication equipment, communication instrument, computer, household appliance, testing equipment, testing instrument, instrument, SD card, SG card, mobile phone, computer, various antennas, cars, music Equipment, playback equipment, banking equipment, medical instruments, medical equipment, medical equipment, aerospace, aviation, military, LED, OLED, OLCD power control power supply, industrial power supply, communication power supply, automotive power supply, office equipment, digital products,computers,etc.Applications;
   Flexible circuit board (FPC) and FPCA product areas
   CD, hard disk, printer, fax machine, scanner, sensor, mobile phone, connector, module, walkie-talkie antenna card, high-end camera, digital camera, laser head, CD, medical, instrumentation, drive, automotive instrumentation, medical instrument, Medical equipment, banking equipment, industrial instruments, LED light bars, military, aviation, aerospace, defense and other high-tech products, of which more than 70% of the products are exported to Europe, America, Europe, Central Europe, Western Europe, Southeast Asia, Asia-Pacific and other countries and area.

Technical requirement

1. Professional surface-mounting and through-hole soldering technology
2. Various sizes are available, like 1206, 0805, 0603 components SMT technology
3. ICT (in circuit test), FCT (functional circuit test) technology
4. PCB assembly with UL, CE, FCC and RoHS approvals
5. Nitrogen gas reflow soldering technology for SMT
6. High standard SMT and solder assembly line
7. High density interconnected board placement technology capacity

Advantages:
1. Turnkey manufacturing or quick-turn prototypes
2. Board-level assembly or complete system integration
3. Low-volume or mixed-technology assembly for PCBA
4. Even consignment production
5. Supoorted capabilities

PCB, FPC process production capability

SMT Assembly
Automatic Pick & Place
Component Placement as Small as 0201
Fine Pitch QEP - BGA
Automatic Optical Inspection

Through-hole Assembly
Wave Soldering
Hand Assembly and Soldering
Material Sourcing
IC pre-programming / Burning on-line
Function testing as requested
Aging test for LED and Power boards
Complete unit assembly (which including plastics, metal box, Coil, cable assembly etc)
Packing design

PCB Assembly services:
Conformal coating
Both dip-coating and vertical spray coating is available. Protecting non-conductive dielectric layer that is
applied onto the printed circuit board assembly to protect the electronic assembly from damage due to
contamination, salt spray, moisture, fungus, dust and corrosion caused by harsh or extreme environments.
When coated, it is clearly visible as a clear and shiny material.

Complete box build
Complete 'Box Build' solutions including materials management of all components, electromechanical parts,
plastics, casings and print & packaging material

Detailed Specification of PCB Manufacturing

Testing Methods
AOI Testing
Checks for solder paste
Checks for components down to 0201"
Checks for missing components, offset, incorrect parts, polarity
X-Ray Inspection
X-Ray provides high-resolution inspection of:
BGAs
Bare boards

In-Circuit Testing
In-Circuit Testing is commonly used in conjunction with AOI minimizing functional defects caused by
component problems.
Power-up Test
Advanced Function Test
Flash Device Programming
Functional testing

Quality Processes:
1. IQC: Incoming Quality Control (Incoming Materials Inspection)
2. First Article Inspection (FAI) for every process
3. IPQC: In Process Quality Control
4. QC: 100% Test & Inspection
5. QA: Quality Assurance based on QC inspection again
6. Workmanship: IPC-A-610, ESD
7. Quality Management based on CQC, ISO9001:2008, ISO/TS16949

Design file format:
1. Gerber RS-274X, 274D, Eagle and AutoCAD's DXF, DWG
2. BOM (bill of materials)
3. Pick and place file (XYRS)

PCB, FPC product application field

Various digital products, automotive new energy, automotive products, military, aerospace, medical, wireless terminals, wired terminals, communication equipment, communication stations, finance, industrial industrial control, consumer electronics, educational equipment, smart devices, smart products, security, LED, computer, mobile phone and other electronic products

A: We ensure that each piece of PCB, PCBA products work well before shipping. We'll test all of them according to your test procedure.

FAQ:

Q: What files do you use in PCB fabrication?

A: Gerber or Eagle, BOM listing, X, Y sitting report, PNP and Components Position

Q: Is it possible you could offer sample?

A: Yes, we can custom you sample to test before mass production

Q: When will I get the quotation after sent Gerber, BOM and test procedure?

A: Within 6-48hours for PCB quotation and around 24-48 hours for PCBA quotation.

Q: According to the difficulty of high-layer boards, How can I know the process of my PCB production?

A: 7-35days for PCB production and components purchasing, and 14-20days for PCB assembly and Testing

Q: How can I make sure the quality of my PCB?

A: We ensure that each piece of PCB, PCBA products work well before shipping. We'll test all of them according to your test procedure.

Chaosheng Company specializes in producing any order of HDI, high frequency mixed pressure HDI, soft and hard combined HDI, multi-layer ceramic, special size, mixed copper base, metal cladding, high and low copper, buried, buried resistance, special process, special materials High-end (PCB, FPC) circuit boards; product design, product development, software development, PCBA and FPCBA (SMT, post-weld, plug-in), processing and integrated production plants.

Factory set up history :

1982 the Japanese factory was established;

Zhe Jiang Factory
​Jiang Xi Factory 2006 Guangdong Shenzhen Division

2007 Dong Guan Factory

2010 Jiang Su, Si Chuan Factory

Chad Sheng’s business includes real estate, plastic, metals, LED, finance, high preision PCB equipment, chemicals, high precision PCB & FPC manufacture, More than 100 main customers are multi-national enterprise. Existing total factory area is more than 100,000 sqm. The capacities of PCB business are as below and the total turnover is over 30 billion RMB per year.

Double sided PCB 650,000 sqm/month

2L to 80L HDI with 1 to 4 layers

blind and buried PCB

& high layer-count PCB 160,000 sqm/month

Flexible Printed Ciccuit (FPC) 150,000 sqm/month

Chao Sheng can produce different kinds of PCBs such as :2-80 layers high layer count PCB

Flexible printed circuit, double-sided & multi-layer Aluminium PCB, ceramic PCB

1 to 4 layers blind & buried holes HDI PCB

Chao Sheng has Japan PCB & got the international certification such as UL, ISO9000, TS16949, ISO14000 AND QS8000. By use of modern technologies, IE, ERP and contemporary quality management systems and equipped with imported advanced precision equipments and production lines, Company’s objective “Global resources →Japan technology→create world class number one” can be achieved.

Our main customers are ABB, Omron, Seoul, Hua Wei, Ericsson, Toyota, Apple, Sony, Alco, BOE, Tongli, San Sheng, Samsung, LG, Fiber Home prod & after sales service, Emerson, etc. Many foreign and domestic famous enterprises build up their own brand name in the past years and have very good reputation. In order to fulfill customer’s step, Chao Sheng provides high end, middle end and low end products and services to customers. Our business philosophy - “better, faster and cost effective” are agreed by customers.

Company continues to concern environmental protection and clean production. We insist on continue developing strategy and stick on China and Global environmental convention. We have perfect environmental protection system and facilities which can treat waste, reduce waste and reduce energy. Company already achieved Guang Dong Province’s clean production requirement and exceed China (class 1) clean production requirement.

Base on our mission “To provide high quality PCB, on time and satisfactory services to the global electronic industry” and core system value “trust, mutual help, improvement, share customers are the core, markets are the trend” , Chao Sheng must achieve “to grow up to be first class PCB enterprise, and create value to customers, employees, society & share holers.”

Our goal is quality first, on time delivery, continuous improvement, customer satisfaction and provide first class services. We welcome all customers to visit our plants to give valuable comments, and hope to build up a long-term cooperation relationship.